Amorphous/Nanocrystalline Cores Production Process Microstructure Comparison Crystalline Ordered atomic arrangement Amorphous Random atomic arrangement Nanocrystalline (7-20nm) Nanograins in amorphous matrix Rapid Solidification: Melt Spinning Process Molten Metal 1300 °C Fe-based alloy (Fe-Si-B-Cu-Nb) Induction Heating Ceramic Nozzle Water-Cooled Wheel Cooling Rate: 10⁶–10⁷ K/s Amorphous Metal Ribbon Thickness: 20–30 μm 10⁶–10⁷ K/s: amorphous formation Post-Processing & Final Products Annealing Process Heat treatment at 450–600 °C Transforms to Nanocrystalline Grain size: 7–20 nm Rolling / Winding Process Winding ribbon into toroidal core, or track-shape core, or cut into C-core shapes Coating Process Apply insulation coating to prevent eddy current losses Final Products: Magnetic Cores Toroidal Core C-Core Track Shape Key Advantages of Nanocrystalline Cores High Permeability (μ = 20,000–150,000) Excellent performance at high frequencies Low Core Loss Better than silicon steel & ferrite Compact & Lightweight 70% lighter than silicon steel Wide Temperature Range Operating range: -40 °C to 180 °C

VFD Industry Motor

Variable frequency drive EMI suppression

EV Motor

Traction motor shaft current protection

New Energy Inverter

Solar & wind power converter filtering

Industrial EMI Filter

Common-mode noise suppression

Standard Product Range

PropertyNanocrystalline CoreAmorphous Core
Initial Permeability (μi)20,000 – 150,00060,000 – 100,000
Saturation Flux Density (Bs)1.23 T1.56 T
Coercivity (Hc)< 1.2 A/m< 1.6 A/m
Curie Temperature570°C415°C
Operating Frequency1 kHz – 1 MHz50 Hz – 100 kHz
Core Loss (20kHz, 0.5T)< 10 W/kg< 25 W/kg
Available ShapesToroidal, C-core, Cut-core, CustomToroidal, C-core, Cut-core, Custom

Core Types & Dimensions

TypeOD Range (mm)ID Range (mm)Height Range (mm)Typical Applications
Toroidal Cores10 – 2006 – 1605 – 50Common-mode chokes (EV OBC, VFD), current transformers
C-Cores20 – 15010 – 10010 – 80High-current inductors, transformers, power filters
Cut Cores (Gapped / Split)25 – 12015 – 8010 – 60High-inductance DC chokes, PFC inductors, boost converters
VFD & E-Motor Drive Cores
(Track Shape / Special Toroidal)
30 – 16015 – 13010 – 60VFD motor common-mode filters, EV traction motor EMI suppression chokes
Rectangular / Custom CoresCustomCustomCustomSpecialized magnetic assemblies, custom power modules

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We provide fully customized nanocrystalline cores tailored to your exact specifications. Send us your requirements for a free technical review and quotation.

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Product Specifications

Standard toroidal nanocrystalline core dimensions and magnetic properties for EMI filtering applications.

Part Number Bare Core (mm) Finished Core (mm) Le (mm) Ae (mm²) μ @10kHz μ @100kHz
ODIDH ODIDH
ST 80505855103.57.520.15.6370,000±30%24,000±30%
ST 1005051055123.57.522.79.3870,000±30%24,000±30%
ST 181108181182191044.72170,000±30%24,000±30%
ST 18120518.512.5519.112.35.748.111.2570,000±30%24,000±30%
ST 18120618126.521108.546.514.6370,000±30%24,000±30%
ST 1812101812101910.511.546.522.570,000±30%24,000±30%
ST 19120519.512.1521.611.56.248.713.8870,000±30%24,000±30%
ST 2012082012821.810.71049.22470,000±30%24,000±30%
ST 2114082114823129.154.22170,000±30%24,000±30%
ST 21141021.514.410.423.512.912.355.627.6970,000±30%24,000±30%
ST 2115082115823.913.410561870,000±30%24,000±30%
ST 21151021151023.712.812.35622.570,000±30%24,000±30%
ST 211610211610251412.357.818.7570,000±30%24,000±30%
ST 221408221482412.59.555.62470,000±30%24,000±30%
ST 2515082515828131061.53070,000±30%24,000±30%
ST 25161025161028.51313.363.433.7570,000±30%24,000±30%
ST 25161325161326.514.814.563.443.8870,000±30%24,000±30%
ST 2520102520102817.513.170.418.7570,000±30%24,000±30%
ST 27151227151228.513.513.564.15470,000±30%24,000±30%
ST 27152527.615.6252815.12666.1112.570,000±30%24,000±30%
ST 27171027.517.5103312.513.869.537.570,000±30%24,000±30%
ST 281910281910301711.872.933.7570,000±30%24,000±30%
ST 29231329.12313.232.619.817.681.530.270,000±30%24,000±30%
ST 29231429.1231432.619.817.681.532.0370,000±30%24,000±30%
ST 30165030165030.315.750.370262.570,000±30%24,000±30%
ST 30200330.320.33.232.618.15.278.41270,000±30%24,000±30%
ST 30201030201037161377.537.570,000±30%24,000±30%
ST 32201232201232.318.712.380.25470,000±30%24,000±30%
ST 302015302015341718.577.556.2570,000±30%24,000±30%
ST 3219103219.61035.515.51379.546.570,000±30%24,000±30%
ST 32201032201035.116.51380.24570,000±30%24,000±30%
ST 32201232201236.5171780.25470,000±30%24,000±30%
ST 322013322013.535.116.516.580.260.7570,000±30%24,000±30%
ST 3222083222834201083.83070,000±30%24,000±30%
ST 323010323010352713.597.47.570,000±30%24,000±30%

Need a Custom Part Number?

If you require specific dimensions or magnetic properties not listed above, please contact us for custom core design and manufacturing.

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